Category: Electrical Lighting services

5 Signs Your Business Needs an Electrical System Upgrade

Your business depends on electricity every single day—whether it’s keeping your lights on, powering machinery, or making sure your servers and HVAC systems stay running without a hitch. But just like any other system in your building, your electrical infrastructure isn’t built to last forever.

At Stewart Electric Company, Inc., we’ve seen firsthand how electrical issues can sneak up on even the most well-managed facilities. If your system is starting to show its age, there are often warning signs before things go wrong. Here are five of the most common red flags to keep an eye on.

1. Your Electrical Panel Looks Like It Belongs in a Museum

If you’re operating out of an older building and the main panel hasn’t been touched in decades, it’s probably time for an upgrade. Technology and electrical codes have come a long way, and an outdated panel just isn’t built to support today’s energy demands—or safety standards.

We regularly help businesses replace old panels with modern setups that offer more power, better protection, and peace of mind. It’s one of the smartest upgrades you can make to keep your building safe and future ready.

2. You’re Dealing with Constant Breaker Trips or Flickering Lights

Are lights dimming when equipment kicks on? Are breakers tripping out of the blue? These are telltale signs your circuits are overloaded. It’s not just annoying—it’s dangerous. And as your business grows and adds more devices or equipment, these problems will only get worse.

Our team can assess where your system is maxing out and create a plan to expand your capacity. Whether that means new circuits, heavier wiring, or a full rework, we’ll make sure your power supply is matched to your actual needs.

3. Your Energy Bills Keep Creeping Up

If your electric bill has been rising steadily—even though your operations haven’t changed much—it could be a sign that your system is working harder than it should. Older wiring, inefficient lighting, and outdated equipment can quietly drain energy (and money).

We help businesses cut waste by upgrading lighting, replacing inefficient components, and improving energy flow throughout the building. These changes often pay for themselves over time—and they’re better for the environment too.

4. Things Look… Not Quite Right

Sometimes the signs are visual—and easy to ignore. Rust on your panel, buzzing sounds from an outlet, discoloration around switches, or warm cover plates are all signs something’s wrong. These small issues can lead to big problems if left unchecked.

We take these signs seriously. Our licensed electricians will track down the root of the problem and fix it before it turns into a costly repair—or worse, a safety hazard.

5. You’re Not Sure If You’re Still Up to Code

Let’s be honest—most business owners aren’t flipping through the electrical codebook in their spare time. But codes and regulations change, and if your system hasn’t been inspected in a while, it might not be up to current standards. That can mean headaches during inspections, renovations, or insurance audits.

We can look at your system and let you know if any updates are needed to stay compliant. If so, we’ll handle the upgrades with minimal disruption to your business.

Need a Second Opinion? We’re Here to Help.

At Stewart Electric Company, Inc., we’ve been helping commercial and industrial clients across North Alabama and Southern-Middle Tennessee since 1976. Whether you’re worried about something specific or just want to stay ahead of potential issues, our experienced team is ready to look.

Call us at 256-536-4375 or reach out to request a quote. We’ll give you honest feedback, expert solutions, and electrical work you can count on.

The Importance of Hiring Specialized Contractors for Industrial and Commercial Electrical Systems

Industrial and commercial electrical systems are vastly different from residential setups. They require advanced expertise, specialized equipment, and strict adherence to safety and regulatory standards. Hiring a general electrician who primarily works on homes simply won’t cut it when dealing with high-voltage systems, complex power distribution, and the unique needs of large-scale facilities.

At Stewart Electric Company, Inc., we specialize in industrial and commercial electrical services, offering expert solutions tailored to businesses, healthcare facilities, and manufacturing plants. Here’s why hiring a specialized contractor for your electrical needs is crucial.

1. Industrial and Commercial Electrical Systems Are More Complex

Unlike residential buildings that require standard 120/240-volt wiring, industrial and commercial properties depend on intricate electrical systems designed to handle high-power loads. These systems must support:

  • Heavy machinery that requires precise power distribution
  • High-voltage substations and transformers
  • Automated process control systems for manufacturing efficiency
  • Lighting systems for large warehouses, outdoor sites, and even airports

An experienced industrial electrician ensures that all components are installed, maintained, and repaired to handle these demands safely and efficiently.

2. Compliance with Strict Safety and Industry Regulations

Electrical work in commercial and industrial settings is subject to numerous regulations and safety codes. Failure to meet these requirements can lead to costly fines, operational shutdowns, and serious safety hazards.

Specialized contractors stay up to date on:

  • National Electrical Code (NEC) for electrical safety and compliance
  • OSHA standards to protect workers from electrical hazards
  • Industry-specific codes for healthcare, hazardous locations, and manufacturing

For example, hospitals must comply with strict electrical guidelines to ensure patient safety, while industrial plants working with flammable materials need explosion-proof electrical installations. A specialized contractor understands these requirements and ensures compliance.

3. Hazardous Locations Require Expert Handling

Many industries operate in hazardous locations, where flammable gases, dust, or vapors could ignite if electrical components aren’t properly installed. This is common in:

  • Chemical plants
  • Oil and gas facilities
  • Pharmaceutical manufacturing
  • Grain storage and processing plants

Electrical contractors with hazardous location experience install explosion-proof wiring, intrinsically safe control systems, and protective measures to prevent sparks or overheating. This level of expertise is essential for ensuring safety in high-risk environments.

4. Managing Large-Scale Electrical Projects

Industrial and commercial electrical work isn’t just about wiring a building—it involves planning and executing large-scale projects, such as:

  • Designing electrical layouts for new construction and renovations
  • Installing high-voltage systems for substations and pole/line construction
  • Upgrading power systems for growing businesses
  • Implementing energy-efficient lighting solutions for cost savings

These projects require a team with extensive knowledge, experience, and resources to complete them efficiently while minimizing business disruptions.

5. 24/7 Emergency Electrical Services Keep Businesses Running

Electrical issues in industrial and commercial settings can cause serious downtime, leading to lost productivity and revenue. Unlike residential electricians, specialized contractors provide 24-hour emergency services to keep businesses operational.

Common emergency scenarios include:

  • Power outages affecting production lines
  • Equipment failures due to electrical malfunctions
  • Safety hazards such as electrical fires or exposed wiring
  • Generator failures requiring immediate repair

A reliable electrical contractor ensures quick response times and expert troubleshooting to restore power and minimize disruptions.

6. Energy Efficiency and Cost Savings

Businesses today are looking for ways to cut energy costs and reduce environmental impact. A commercial and industrial electrical specialist can help improve efficiency by implementing:

  • LED lighting upgrades to lower energy consumption
  • Power distribution optimization to reduce waste
  • Renewable energy integration for sustainability initiatives
  • Smart electrical systems to improve automation and energy tracking

Not only do these improvements lead to cost savings, but they also help businesses stay ahead of changing energy regulations and sustainability goals.

Why Choose Stewart Electric Company, Inc.?

At Stewart Electric, we specialize in industrial and commercial electrical contracting, offering everything from high-voltage installations and hazardous location wiring to emergency services and energy-efficient solutions. Our expertise ensures that your business’s electrical systems are safe, reliable, and optimized for performance.

Need expert electrical services? Contact us today at 256.536.4375 to discuss your project.

Ensuring Electrical Safety in Industrial and Commercial Facilities

Electrical safety is a cornerstone of operational success in industrial and commercial facilities. These environments often feature intricate electrical systems, high-voltage machinery, and potentially hazardous conditions that demand meticulous safety practices. Stewart Electric Company, Inc. prioritizes safety and regulatory compliance in every project.

Conduct Regular Maintenance and Inspections

Routine maintenance and inspections are fundamental to identifying and addressing issues such as frayed wiring, outdated equipment, or overloaded circuits. These problems can escalate into severe hazards if left unchecked. Stewart Electric provides comprehensive maintenance services to ensure all electrical systems remain safe and efficient.

Meet Regulatory Standards

Compliance with OSHA and NFPA standards is essential for protecting workers and facilities from electrical hazards. These regulations are designed to mitigate risks and enhance safety. Stewart Electric ensures all projects meet or exceed these standards, offering clients peace of mind and operational security.

Use Specialized Equipment in Hazardous Areas

Facilities with flammable gases, dust, or liquids require equipment designed for hazardous locations. Utilizing the correct tools and systems minimizes the risk of explosions or electrical incidents. Stewart Electric’s expertise in hazardous location installations guarantees that the appropriate equipment is employed for maximum safety.

Train Employees in Electrical Safety Practices

A well-informed workforce is a key defense against electrical accidents. Training employees on recognizing warning signs, using personal protective equipment (PPE), and understanding basic electrical safety procedures is essential. Stewart Electric collaborates with clients to establish robust safety protocols and training programs.

Implement Lockout/Tagout Procedures

Lockout/Tagout (LOTO) procedures are critical for controlling hazardous energy during maintenance or equipment servicing. These practices prevent accidental activation of machinery, protecting workers from injury. Stewart Electric integrates LOTO protocols into maintenance plans to ensure compliance and safety.

Upgrade Obsolete Systems

Outdated electrical systems are more susceptible to malfunctions and safety hazards. Modernizing systems with advanced wiring, circuit breakers, and surge protection reduces risks and enhances reliability. Stewart Electric’s design and build services are tailored to modernize facilities and meet their specific needs.

Opt for High-Quality Components

The use of certified, high-quality electrical components is vital for safety and performance. Inferior or counterfeit materials can fail unexpectedly, leading to costly damage. Stewart Electric sources only trusted, high-grade materials for all installations and repairs.

Maintain High-Voltage Systems Diligently

High-voltage equipment demands specialized expertise for safe operation. Regular inspections, insulation testing, and proper grounding are critical. Stewart Electric’s extensive experience with high-voltage systems, including substation and pole/line construction, ensures safe and reliable performance.

Respond Quickly to Electrical Emergencies

Electrical emergencies, such as exposed live wires or power outages, require immediate attention to prevent further damage or injury. Stewart Electric’s 24-hour emergency services provide rapid, expert responses to urgent situations, minimizing downtime and risks.

Install Proper Lighting for Safety

Well-designed lighting enhances safety and reduces accidents by improving visibility. Stewart Electric’s expertise in site lighting, high-mast lighting, and specialized systems for arenas and runways ensures optimal solutions for industrial and commercial needs.

Why Stewart Electric Company Stands Out in Safety

At Stewart Electric, safety forms the backbone of every project we undertake. Our team combines in-depth expertise with strict adherence to industry standards, ensuring secure and efficient operations for all clients. From design and installation to emergency response, we are committed to protecting your facility and workforce.

Don’t take chances with electrical safety. Contact Stewart Electric Company, Inc. today at 256.536.4375 to learn more about our services and how we can help maintain a safe and compliant facility.

 

High-Mast Lighting: A Bright Solution for Industrial and Commercial Properties

When it comes to illuminating large spaces, high-mast lighting is the gold standard. From industrial yards to commercial parking lots, this specialized lighting solution provides the visibility and safety required for optimal functionality. In this article, we’ll dive into the applications, benefits, and reasons why high-mast lighting is a smart investment for your property.

What Is High-Mast Lighting?

High-mast lighting refers to lighting systems mounted on tall poles, often ranging from 40 to 150 feet in height. These poles support multiple light fixtures, strategically placed to deliver bright, uniform illumination across expansive areas. Their elevated design makes them ideal for sites where broad coverage is a necessity.

Where Is High-Mast Lighting Used?

High-mast lighting is the go-to choice for locations requiring reliable and comprehensive illumination, including:

  • Industrial Facilities: Loading docks, production yards, and storage areas need dependable lighting to ensure safety and productivity during evening hours.
  • Commercial Parking Lots: Large parking lots benefit from the expansive reach of high-mast lighting, which helps deter theft and enhances customer and employee safety.
  • Airports and Runways: For airports, clear visibility is crucial. High-mast lighting ensures safe operations, even in challenging weather conditions.
  • Sports Venues: Stadiums and arenas depend on high-mast systems to evenly light playing fields and seating areas, creating an enjoyable experience for fans and players alike.
  • Roadways and Intersections: Highways and major intersections utilize high-mast lighting to improve visibility for drivers, reducing accidents and increasing traffic flow.
  • Ports and Shipping Yards: The large-scale operations at ports require powerful lighting to maintain security and operational efficiency after dark.

The Benefits of High-Mast Lighting

The elevated position of high-mast lights provides even and widespread illumination, reducing shadows and dark spots that can pose safety risks. Modern high-mast lighting systems, particularly LED-based ones, use significantly less energy while delivering excellent brightness and performance. High-mast lights are built to last. Their durable construction withstands extreme weather conditions, ensuring long-term reliability with minimal maintenance.

Why Partner with Stewart Electric?

At Stewart Electric, we bring decades of expertise in industrial and commercial electrical systems, including high-mast lighting installations. Our team understands the unique requirements of large-scale lighting projects and works closely with clients to deliver customized solutions that balance performance, efficiency, and cost.

Contact Stewart Electric today at 256.536.4375 to learn more about our lighting services and how we can enhance safety, efficiency, and visibility for your industrial or commercial site. Let us help you shine brighter!

Stewart Electric Company, Inc. is proud to be a member of instrumental industrial associations:

Location

1009 A Cleaner Way
Huntsville, AL 35805

Mail

PO Box 14485
Huntsville, AL 35815

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